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Key Installations

Manufacturing Process

Manufacturing Process
PROCESS:

The Dies (Patterns/Tools) are manufactured using latest CAD/CAM facilities.Supercast also provides technical support to its customers to develop cost saving and more efficient products.Injection and production of wax pattern from Dies (Patterns/tools). All Wax patterns are 100% dimensionally checked.The Wax pattern after forming the tree or cluster undergoes the ceramic coating process. This process is done in temperature and Humidity controlled rooms, so that best dimensional accuracy and excellent surface finish is achieved.After completing the coating process, the wax is removed by de-waxing process, which is done by putting the ceramic mould in the hot bath of wax.The Ceramic moulds are baked at temperature ranging from 900°C to 1150°C depending on the geometry and size of the casting. The molten metal is then poured in the baked ceramic moulds.The casting then undergoes fettling and finishing process such as Gate Cutting, Gate Machining / grinding, Sand Blasting, Shot Blasting, Leaching, Deburring etc.The coating then undergo the Heat Treatment as Per the material specifications.Heat Treatment graphs are cycles are recorded and documented.Heat Treatment furnace is calibrated and certified by LLOYDS REGISTER OF SHIPPING.All castings are subject to 100% visual inspection.All critical dimensions are 100% inspected before packing and shipment.RTCPL can also supply castings in machined condition.Castings can be also supplied with various type of finishing such as passivation, Electro-polishing, Blackening, powder coating, shot blasted, Glass bead blasted.

Our Strengths


ASTM DIN
Carbon Steel A216 - WCB 1.0619
A216 - WCC
A352 - LCC 1.1138
A352 - LCB
Low Alloys Steels A217 - WC1 1.5419
A217 - WC4
A217 - WC5
A217 - WC6 1.7356
A217 - WC9 1.7379
A217 - WC11
A217 - C5 1.7363
A217 - C12
A217 - C12A
Martensitic Steels A743 - CA15 1.4008
A743 - CA40 1.4028
A743 CA-6NM 1.4313
Heat Resisting Steel A297 - HF 1.4825
A297 - HH 1.4837
A297 - HI 1.4846
A297 - HK 1.4848
1.4749
A297 - HD 1.4823
Austenitic Stainless Steel A351 - CF8 1.4308
A351 - CF8M 1.4408
A351 - CF3 1.4306
A351 - CF3M 1.4404 / 1.4409
A351 - CF8C 1.4827
A351 - CF10 1.4308
A351 - CK20 1.4843
A351 - CH20
A351 - CN7M 1.4500
A351 - CG8M 1.4431
A351 - CG3M

 


ASTM DIN
Austenitic Ferrite Duplex Steels A351 - CF3MN 1.4435
A351 - CD4MCu
A351 - CG6MMN 1.3964
A351 - CK3MCuN
Super Duplex Stainless Steel A890 - GR1A
A890 - GR2A
A890 - GR3A
A890 - GR4A
A890 - GR5A
A890 - GR6A
Nickle Based Super Alloys A494 - M-35-1 2.4365
A494 - M-35-2
A494 - M 30 C
A494 - N-12MV
A494 - N-7M
A494 - CY40 2.4816
A494 - CW12MW 2.4686
A494 - CW6M
A494 - CW2M 2.4610
A494 - CW6MC 2.4856
A494 - CX2MW 2.4602
A494 - Cu5MCuC 2.4858
A560 - 50Cr50Ni
A560 - 50Cr50Ni-Nb 2.4813
A560 - 60Cr40Ni
Cobalt Based Alloys STELLITE 3
STELLITE 6
STELLITE 21

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Nanjayan Shetty (Proprietor)
Supercast Industries
A 103, Pawan Paradise, Vasant Nagari, New Link Road, Vasai East
Mumbai - 401208, Maharashtra, India
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